Manufacturing

Infrastructure built for solid WPC door frames.

Our Morbi facility is set up to run WPC door frame profiles with repeatable extrusion, controlled formulation and density checks — so every batch supports the solid, dealer-grade frames we stand behind on site.

Why infrastructure matters

Stable tooling, material dosing and line speed directly affect profile homogeneity, screw holding and straightness. We invest in process control so quality is not accidental.

Factory snapshot

This page is about capacity and control—not a step-by-step tour. Here is what matters most to dealers and project teams when they ask how Wudexa Composites runs production in Morbi.

Location and reach

We manufacture in Morbi, Gujarat, close to established road freight lanes. That helps keep lead times predictable when you are stocking yards or feeding active sites.

Built for door frames

Our line setup is aimed at WPC door frame profiles: long lengths, stable dimensions, and packing that survives handling before the carpenter opens the bundle.

Supply you can plan around

Workflow and yard discipline are organised so repeat orders stay consistent. You get fewer surprises in size, finish, or dispatch timing batch to batch.

1 Extrusion & profile control
Line stability

Temperature and throughput are managed to reduce variation batch to batch — critical for straight runs and clean cuts on door frames.

Tooling & dies

Frame-specific dies are maintained so wall thickness, rebates and outer dimensions stay within specification for shutter and architrave fit.

Volume readiness

Layout and workflow are designed for steady output so dealer programs and project timelines get reliable supply.

2 Raw materials & formulation
Controlled inputs

Polymers, wood fibre and additives are sourced and dosed to support weather resistance, colour stability and long-term rigidity in WPC profiles.

Batch traceability mindset

Production is organised so compound preparation and line runs support consistent auditability when customers ask how a lot was made.

3 Density & solid-frame focus
Homogeneous structure

Monitoring and sampling help keep the profile compact and uniform — the foundation of a solid WPC door frame in the wall.

Installation confidence

Predictable density supports screw retention and edge integrity where carpenters fix hardware and align shutters.

Less field risk

When density and dimensions are under control, sites see fewer surprises at fixing time — and fewer warranty conversations later.

4 Logistics & Morbi advantage
Dispatch & handling

Packaging and yard flow are aligned with how frames travel to regional hubs — protecting corners and faces in transit.

Regional connectivity

Morbi’s industrial ecosystem and road links support efficient movement of goods toward major markets and project corridors.

Tour the line or discuss capacity

Whether you are onboarding as a dealer or locking volumes for a project, our team can share how our infrastructure supports solid WPC door frames at the scale you need.

Contact sales